If you’re looking for a one-pan wonder that bursts with bold flavors and satisfying textures, this Shrimp, Zucchini, Potatoes, and Spicy Italian Sausage Foil Pack Recipe is exactly what you need. Imagine succulent shrimp, tender zucchini, and crispy baby potatoes mingling with spicy, savory Italian sausage, all cooked to perfection inside a foil packet. It’s a meal that’s as easy to prepare as it is packed with vibrant colors, fragrance, and an irresistible combination of spicy and smoky notes. Whether you’re grilling outdoors or baking in the oven, this recipe brings a delicious, fuss-free dinner that feels special without the stress.

Ingredients You’ll Need
Simple, fresh ingredients are the heart of this recipe, each chosen to create harmony in flavor and texture. From the juicy shrimp to the earthy potatoes and spicy sausage, everything blends to form a balanced and colorful dish.
- 1 pound large shrimp, peeled and deveined: These juicy, tender bites cook quickly and soak up all the spices beautifully.
- 2 medium zucchini, sliced into half-moons: Adds a mild, fresh crunch that complements the rich sausage.
- 1 pound baby potatoes, halved: Their creamy interior provides a hearty and satisfying base.
- 12 ounces spicy Italian sausage, sliced into rounds: The star of the dish, bringing bold heat and smoky flavor.
- 3 tablespoons olive oil: Helps everything roast to a perfect golden finish and keeps ingredients moist.
- 1 teaspoon garlic powder: Infuses a warm, savory depth without overpowering.
- 1 teaspoon smoked paprika: Gives that gentle smoky touch and vibrant color.
- ½ teaspoon red pepper flakes (optional): Adds extra fire if you want to turn up the heat.
- Salt and freshly ground black pepper, to taste: Essential seasoning to enhance all flavors.
- Fresh parsley, chopped (for garnish): Brightens the dish and adds fresh herbal notes.
- Lemon wedges, for serving: A zesty finish that balances the richness.
How to Make Shrimp, Zucchini, Potatoes, and Spicy Italian Sausage Foil Pack Recipe
Step 1: Preheat and Prepare Your Ingredients
Start by heating your grill or oven to a lively 400°F. The even heat will make sure the potatoes cook through while the shrimp stay tender and juicy. At this stage, get all your ingredients ready—slice the zucchini into half-moons, halve your baby potatoes, and slice the spicy Italian sausage into rounds. Prepping everything in advance means assembly will be a breeze.
Step 2: Combine and Season the Mix
In a large mixing bowl, toss the shrimp, zucchini, potatoes, and sausage together. Drizzle with olive oil, then sprinkle on garlic powder, smoked paprika, red pepper flakes if you’re feeling adventurous, salt, and pepper. Give everything a good toss to make sure the oil and spices coat each piece evenly. This step ensures that every bite wraps you in layers of flavor.
Step 3: Assemble Foil Packs
Cut four large sheets of heavy-duty aluminum foil, big enough to wrap each portion securely. Divide the seasoned mixture into four equal piles, placing each one right in the center of a foil sheet. Fold the sides up and over, sealing the packets tightly so no steam escapes during cooking. This method traps all the goodness inside, almost like a personal steam oven for your ingredients.
Step 4: Cook Until Perfect
Place your foil packs directly on the grill grates or on a baking sheet if using the oven. Let them cook for about 25 to 30 minutes. The potatoes should become tender through and the shrimp perfectly cooked with a slight snap to their bite. The spicy Italian sausage will have released its savory oils, marrying all the flavors together into a harmonious feast.
Step 5: Garnish and Serve
Carefully open each foil pack—steam will rush out, so be cautious! Sprinkle fresh chopped parsley over the contents for a burst of color and freshness. Serve immediately with lemon wedges on the side for guests to squeeze over their meal, adding that final bright zing.
How to Serve Shrimp, Zucchini, Potatoes, and Spicy Italian Sausage Foil Pack Recipe

Garnishes
Adding fresh parsley brings a lovely pop of green and a touch of herbal brightness that cuts through the spicy richness. Lemon wedges are an absolute must—just a squeeze over the top enhances every flavor and adds a refreshing citrus lift that ties the whole dish together beautifully.
Side Dishes
This foil pack recipe stands wonderfully on its own, but pairing it with a crisp, green salad or grilled crusty bread can elevate your meal to something truly memorable. Consider a simple arugula salad dressed lightly with lemon and olive oil or a side of garlic bread to soak up any juices left on your plate.
Creative Ways to Present
For a fun twist, serve each foil pack nestled on a wooden board with bowls of your favorite dipping sauces like garlic aioli or chili sauce on the side. You could even open the packets tableside for a little theatrical flair that will impress your friends and family.
Make Ahead and Storage
Storing Leftovers
If you have any leftovers, transfer the contents of the foil packs to an airtight container and store in the refrigerator. They will stay fresh and delicious for about 2 to 3 days. Keeping the sausage and shrimp together helps preserve moisture and flavor, so you won’t lose that signature punch.
Freezing
While this recipe is best enjoyed fresh, you can freeze leftovers in a freezer-safe container for up to one month. Make sure to cool completely before freezing and thaw overnight in the refrigerator before reheating to ensure the potatoes don’t become mushy.
Reheating
To reheat, unwrap the foil packs onto a baking sheet and warm in the oven at 350°F for 15–20 minutes until heated through. You can also reheat portions in the microwave, but the oven method helps maintain texture, keeping the potatoes tender and the shrimp juicy.
FAQs
Can I substitute other vegetables in this recipe?
Absolutely! Feel free to swap zucchini with bell peppers, asparagus, or yellow squash. Just keep the slice sizes similar to ensure even cooking inside the foil packs.
What if I don’t like spicy food?
You can easily adjust the heat by omitting the red pepper flakes or using mild Italian sausage instead of the spicy variety. The dish will still be flavorful without the kick.
Is this recipe gluten-free?
Yes, this Shrimp, Zucchini, Potatoes, and Spicy Italian Sausage Foil Pack Recipe is naturally gluten-free, making it a great option for those with dietary restrictions.
Can I make this recipe in the oven instead of on the grill?
Yes! Baking in the oven at 400°F works beautifully and is a perfect alternative if grilling isn’t an option.
How do I know when the shrimp is cooked?
The shrimp is done when it turns opaque and pink with a firm texture—this usually happens around the same time the potatoes are tender, about 25 to 30 minutes of cooking in the foil packs.
Final Thoughts
This Shrimp, Zucchini, Potatoes, and Spicy Italian Sausage Foil Pack Recipe is one of those meals that feels like a celebration every time you make it. It’s simple, vibrant, and full of that wonderful balance between spice, freshness, and heartiness that keeps you coming back for more. Whether you’re feeding a family or impressing guests, I can’t recommend giving this recipe a try enough—it truly turns dinner into a joyful, delicious experience.
Print
Shrimp, Zucchini, Potatoes, and Spicy Italian Sausage Foil Pack Recipe
- Prep Time: 15 minutes
- Cook Time: 30 minutes
- Total Time: 45 minutes
- Yield: 4 servings
- Category: Main Course
- Method: Grilling
- Cuisine: American
- Diet: Gluten Free
Description
This Shrimp, Zucchini, Potatoes, and Spicy Italian Sausage Foil Pack is an easy and flavorful one-pot meal perfect for grilling or baking. Juicy shrimp combined with smoky spicy Italian sausage, tender baby potatoes, and fresh zucchini come together with aromatic spices, olive oil, and a touch of heat from red pepper flakes. Wrapped in foil and cooked to perfection, this meal is quick to prepare, delivers a balanced plate of protein and veggies, and is ideal for outdoor cookouts or simple weeknight dinners.
Ingredients
Protein and Vegetables
- 1 pound large shrimp, peeled and deveined
- 2 medium zucchini, sliced into half-moons
- 1 pound baby potatoes, halved
- 12 ounces spicy Italian sausage, sliced into rounds
Seasonings and Garnishes
- 3 tablespoons olive oil
- 1 teaspoon garlic powder
- 1 teaspoon smoked paprika
- ½ teaspoon red pepper flakes (optional)
- Salt and freshly ground black pepper, to taste
- Fresh parsley, chopped (for garnish)
- Lemon wedges, for serving
Instructions
- Preheat Grill or Oven: Set your grill or oven to 400°F to prepare for cooking the foil packets.
- Combine Ingredients: In a large bowl, mix together the shrimp, zucchini, halved baby potatoes, and sliced spicy Italian sausage.
- Season the Mixture: Drizzle the olive oil over the bowl’s contents. Sprinkle garlic powder, smoked paprika, red pepper flakes (if using), salt, and black pepper evenly. Toss everything until well coated with the seasoning and oil.
- Prepare Foil Packs: Cut four large sheets of heavy-duty aluminum foil. Divide the seasoned mixture evenly among the foil sheets, placing the ingredients in the center of each sheet.
- Seal the Foil Packets: Fold the sides of the foil tightly over the mixture to seal completely, forming packets that will steam and cook the contents.
- Cook: Place the foil packets on the grill grates or on a baking sheet in the oven. Cook for 25–30 minutes until the baby potatoes are tender and the shrimp is fully cooked (opaque and firm).
- Serve: Carefully open each foil packet to avoid steam burns. Garnish with chopped fresh parsley and serve hot with lemon wedges on the side for squeezing.
Notes
- Substitute sweet potatoes for baby potatoes for a sweeter flavor and added nutrients.
- Use turkey sausage instead of spicy Italian sausage for a lighter, leaner option.
- Adjust the spice level by omitting or increasing the red pepper flakes as preferred.
- Make sure to seal foil packets tightly to prevent steam from escaping and ensure even cooking.
- For easier cleanup, place foil packets on a baking sheet if cooking in the oven.